Introduction to Composite Materials

What is a composite?

steel elements

H He
Li Be   B C N O F Ne
Na Mg   Al Si P S Cl Ar
K Ca   Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr
Rb Sr   Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe
Cs Ba La Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn
Fr Ra Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr Rf Db Sg Bh Hs Mt Ds Uuu Uub Uut Uuq Uup Uuh Uus Uuo

human-body elements

H He
Li Be   B C N O F Ne
Na Mg   Al Si P S Cl Ar
K Ca   Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr
Rb Sr   Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe
Cs Ba La Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn
Fr Ra Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr Rf Db Sg Bh Hs Mt Ds Uuu Uub Uut Uuq Uup Uuh Uus Uuo

plant elements

H He
Li Be   B C N O F Ne
Na Mg   Al Si P S Cl Ar
K Ca   Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr
Rb Sr   Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe
Cs Ba La Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn
Fr Ra Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr Rf Db Sg Bh Hs Mt Ds Uuu Uub Uut Uuq Uup Uuh Uus Uuo

"The word 'composites' has a modern ring.  But using the high strength of fibres to stiffen and strengthen a cheap matrix material is probably older than the wheel.  ...almost all natural materials which must bear load--wood, bone, muscle--are composites. ... The composite industry, however, is new.  It has grown rapidly in the past 30 years with the development of fibrous composites..." 1

 

Natural composites

 

Engineered composites 2

Composite materials are like sandwiches.  A good sandwich contains a variety of ingredients to yield a taste that no single ingredient could provide by itself.  Similarly, composite materials are those which are formed from two or more materials producing properties or characteristics that could not be obtained from any one material.  All of the above natural composites are typified by two or more phases, one of which is stronger and stiffer that the others and serves as the primary load carrying component.

Composites consist of one or more discontinuous phases embedded in a continuous phase. The discontinuous phase is usually harder and stronger than the continuous phase and is called the reinforcement or reinforcing material, whereas the continuous phase is termed the matrix.

fiberglass bars and plates
laminated-carbon bars and plates
aluminum-honeycomb sandwich panel from aircraft
honeycomb
carbon-polymer sandwich panel
kevlar-foam sandwich panel from S&T solar car body tested in flexure
fiberglass-carbon sandwich panel with drilled hole tested in tension
synthetic fiber reinforcement for concrete
polymer-sawdust lumber

 

Fiber-pullout failures

Fibers toughen by pulling out of the fracture surface, absorbing energy as the crack opens. 1

 

 

 

Matrix failures

The stress-strain curve of a continuous fibre composite (heavy line), showing how it relates to those of the fibres and the matrix (thin lines).  At the peak the fibres are on the point of failing. 1

 

Kinking failures

Composites fail in compression by kinking, at a load which is lower than that for failure in tension.1

 
Crushing failure of Norway spruce in the L, R-plane: 100X earlywood tracheid wall.3

 

Classification of Composite Materials 4

 

The seven hierarchical levels in the [Euplectella] sponge skeleton represent major fundamental construction strategies, such as laminated structures, fiber-reinforced composites, bundled beams, and diagonally reinforced square-grid cells, to name a few. -- Aizenberg et al., Science (2005) 309, 275

 

More Examples

 

References

  1. Engineering Materials 2, An Introduction to Microstructures, Processing and Design, by M.F. Ashby & D.R.H. Jones, Pergamon, 1986, pp. 241, 5-8.
  2. Analysis and Performance of Fiber Composites, 2nd Ed., B.D. Agarwal and L.J. Broutman, Wiley, 1990, pp. 1-4.
  3. Mechanics of Wood and Wood Composites, J. Bodig & B.A. Jayne, Krieger Publishing, 1993, pp. 245, 293.
  4. "Introduction to Composite Materials," by John C. Russ of Materials Science and Engineering Dept. at North Carolina State Univ., 1995.
  5. "Bamboo Solution," Discover, June 1996, pp. 92-96.
  6. Human Anatomy, 2nd Ed., E.N. Marieb and J. Mallatt, Benjamin/Cummings of Addison Wesley, 1997, pp. 34, 124-6, 130-1, 134, 219, 227.
  7. University of Illinois at Urbana-Champaign, Department of Theoretical and Applied Mechanics web site.
  8. "New, Affordable Pre-Pregs...Why They Should Be Considered," Composites Fabrication, March 1997, p.8.
  9. "Analytical and Experimental Study of Prestressed Composite Steel-Concrete Beams," The Welding Innovation Quarterly, Vol. III, No. 4, Fall 1986, pp. 4-7.
  10. "Engineers Test Frames Made of Concrete," Engineering Times, June 1999, p. 10.
  11. Photos of Virgil Zetterlind taken by Jeff Thomas at MS&T on April 5, 2000.
  12. Photos taken by Jeff Thomas at MS&T on November 30, 1999.